Beam Shaping
Discover easy Gauss to Top-Hat transformation.
Aspheric laser beam shaper
With the a|TopShape, a|AiryShape, and a|SqAiryShape from the laser beam shaping range, asphericon offers efficient top hat beam shapers for maximum results in all laser applications. Based on aspherical optics, these modular components allow the straightforward transformation of Gaussian laser beams into various round and square top hat profiles. Thanks to highly precise manufacturing technology, these laser beam shapers are distinguished by unparalleled beam quality and can be used in diverse applications.
New: Discover the latest product in asphericon’s beam shaper series - the a|TopHat Tune Circle for shaping round Top-Hat profiles with beam diameters from 1 to 10 mm.
a|TopShape
The a|TopShape is an innovative beam shaper that transforms collimated Gaussian beams into slightly enlarged (M ≈ 1.5) collimated top hat beams with uniform intensity distribution. It’s distinguished by its compact design and outstanding optical quality (beam uniformity < 0.1). The laser beam shaper covers a wide spectral range (320–1,600 nm), accepts different input beam diameters up to ±10%, and generates a stable beam profile for at least 300 mm.
Using the LongDistance version (a|TopShape LD), even homogeneous beam profiles can be achieved at a working distance of up to 1.5 m. With the new a|TopShape LDX, the beam profile can be shifted to large working distances of up to 3 m by adjusting the input beam diameter. Since the effective working distance decreases as the beam size is reduced, a|TopShape LD and LDX are particularly suitable for applications requiring smaller beam diameters. For applications where the beam profile’s homogeneity is less crucial, longer working distances are also possible (see Flexibility).
a|TopShape
a|TopShape LD
a|TopShape LDXSpecifications
- Generation of collimated top hat profiles
- Outstanding optical quality (beam uniformity up to 0.05) without drop in performance
- Wide spectral range (320–1,600 nm) and suitable for multi-wavelength applications
- Propagation depth (with beam uniformity < 0.1):
- a|TopShape: At least 300 mm
- a|TopShape: LD up to 1.5 m
- a|TopShape LDX: At least 1.5 m – can be shifted to longer working distances of at least 3 m
- Input beam diameter:
- @ 1/e2 = 10 mm (± 10%) for a|TopShape and a|TopShape LD
- @ 1/e2 = 10,0 - 10,4 mm for a|TopShape LDX
- Output beam diameter@ FWHM = between 15.2 mm and 15.7 mm
- Laser induced damage threshold: 12 J/cm², 100 Hz, 6 ns, 532 nm, 532 nm
For applications with higher laser power, we invite you to explore our V-coating options. Contact us for a personalized solution tailored to your needs.
Technical dimensions [mm]
Flexibility
The key feature of the TopShape LD and LDX is their long, stable propagation distance. The following figure shows the intensity distribution at working distances of 100 mm, 1000 mm, 3000 mm, and 4000 mm. They’re both characterized by beam uniformity of 0.05 up to 1,500 mm. By varying the input beam diameter, beam uniformity of 0.06 up to as much as 3,200 mm can be guaranteed for the TopShape LDX.
Due to its flexible output diameter, the a|VariColl is the ideal collimator for shifting the working range of the a|TopShape LDX. For more information, see Fiber Collimation & Fiber Coupling..
Wavelength range
Covered wavelength range of the laser beamformer a|TopShape for design wavelengths of [nm] 355, 632, and 1064 and a|TopShape LD and LDX for design wavelengths of [nm] 355, 405, 532, 632, 780, and 1064.
Advantages of Top-Hat intensity distributions
Beam shaping has an important role to play, e.g. in applications in laser material processing or microscopy (e.g.Fluorescence Microscopy). Gaussian profiles are usually used in laser applications. They have weaknesses regarding the distribution of their intensity. With homogeneous intensity distributions, so-called Top-Hats, significantly better results can be achieved than with Gaussian profiles. They enable, for example, a high edge steepness of the laser beam and thus the quality of the cutting edge or an even illumination. Benefit from easy handling for your application! Convert Gaussian laser profiles into collimated or focused Top-Hat intensity distributions with asphericon’s beam shapers.
a|AiryShape & a|SqAiryShape
Another beam shaper optimized for wavelengths from 300 nm up to 1600 nm is the a|AiryShape. This beam shaping element enables in combination with a focusing lens the transformation of collimated Gaussian beams into different focused beam profiles (e.g. Top-Hat, Donut). Thanks to its compact design, the a|AiryShape can be easily integrated into existing set-ups.
Want to create squared Top-Hat profiles in the focus? No problem with the a|SqAiryShape. This beam shaper generates in combination with a focusing lens different squared focused beam profiles (e.g. Top-Hat, Donut) from collimated Gaussian beams. Optimized for the wavelength range from 300 nm to 1600 nm, it also impresses with its compact design (only 17.3 mm in length) and can be easily incorporated into existing application set-ups. Its working distance can be extremely reduced depending on the focusing lens used. Integrating an a|SqAiryShape together with a lens of 200 mm focal length and an a|BeamExpander already reduces the total length by 25%.
Specifications & Technical dimensions [mm]
- Generation of different focused beam profiles
- Profile size easily scalable by focal length
- Optimized for wavelengths from 300 nm to 1600 nm
- Easy integration into existing set-ups
- Perfect alignment by high-precision mounting
- Compact design
- Input beam diameter @ 1/e2 = 10 mm; output beam diameter dAiry = 10 mm
- Laser induced damage threshold: 12 J/cm2, 100 Hz, 6 ns, 532 nm
Performance & Flexibility
In the figure below normalized beam profile sections along its propagation direction (z-axis) are summarized in one diagram. The detected range is ± 1.5 mm around the waist location. Furthermore, the corresponding most interesting intensity profiles in the different working planes are shown as 2D and cross-sectional plots. Both plots of the characteristic beam profiles are generated with the a|AiryShape (λ = 635 nm). According to the working principle of the a|AiryShape, it is possible, not just to generate one Top-Hat beam profile in the focal plane of a focusing lens but also to create various profiles in different working distances for your flexibility. The generation of the shown beam profiles depends on the input beam quality. For optimum results a perfect collimated beam with minimized wavefront aberrations is required.
The figure on the right shows beam profile cross sections of the a|SqAiryShape (λ = 1064 nm), as well as its intensity profiles in the different working planes. The detected range is ± 6 mm around the beam waist. Due to the working principle of the a|SqAiryShape, not only one squared Top-Hat profile is generated in the focal region, but a variety of profiles with four-fold symmetry. Using the a|SqAiryShape, the generation of the beam profiles also depends on the quality of the input beam. For optimum results, a perfect collimated beam with minimized wavefront aberrations is required.
Wavelength range
Based on the BeamTuning elements the AiryShape covers a wide wavelength range for your challenging application.
a|TopHat Tune Circle
The a|TopHat Tune Circle is designed to generate precise round Top-Hat profiles with beam diameters ranging from 1 to 10 mm, making it an essential tool for material processing and other demanding applications. This device seamlessly integrates with focusing lenses of various focal lengths, offering exceptional flexibility in adjusting the working distance and profile diameter. By simply changing the focusing lens, users can easily modify the beam diameter while maintaining a uniform beam profile, showcasing the versatility of the beam shaper.
Optimized for wavelengths ranging from 300 to 1600 nm, the a|TopHat Tune Circle guarantees perfect alignment through its high-precision mounting system. The laser beam shaper also excels in beam uniformity. As demonstrated in a simulated intensity distribution in the following, the system produces a perfectly uniform intensity profile. Additionally, with an outer diameter of 30 mm, it fits effortlessly into any standard holder, such as the a|VariMount, making it ready to use right out of the box with just the connection to a focusing lens.
Specifications & Technical dimensions [mm]
- Optimized for wavelengths from 300 nm to 1600 nm
- Input beam diameter 10 mm @1/e2
- Profile size easily scalable by focal length, e.g. in combination with a focusing lens with EFL 75 mm output Top-Hat has a diameter of 8 mm @FWHM in working distance 75 mm
- Design distance between beam shaper and focusing lens: 17 mm
(ideal for combination with a|MountedAspheres from asphericon) - Laser induced damage threshold: 12 J/cm², 100 Hz, 6 ns, 532 nm
For higher laser power applications please request a V-Coating. Contact us for an individual offer.
Flexibility
The a|TopHat Tune Circle offers exceptional flexibility in generating precise round Top-Hat profiles. As illustrated in the figure on the right, this beam shaper can be used with focusing lenses of various focal lengths (e.g. 50 mm, 75 mm and 100 mm) allowing for easy adjustments to the working distance and profile diameter by simply changing the lens. This makes the a|TopHat Tune Circle a versatile tool for applications requiring varying beam diameters while maintaining uniformity in the beam profile. The diagram on the left shows how the Top-Hat diameter changes as a function of the EFL.
For optimal performance, combining the a|TopHat Tune Circle with mounted aspheres from asphericon is highly recommended. These lenses are pre-aligned with precision, thanks to their advanced mounting concept, ensuring quick and easy integration. Simply screw the aspheric lens into place, and you’re ready to achieve high-precision Top-Hat profiles with minimal setup time. This seamless compatibility further enhances the a|TopHat Tune Circle’s convenience and reliability, making it a top choice for demanding optical applications.
Performance
The high performance of the a|TopHat Tune Circle is particularly evident regarding its beam uniformity, ensuring consistent and reliable results across various applications. Illustrated here is the simulated intensity distribution of a a|TopHat Tune Circle with a design wavelength of 780 nm and a focusing lens, showcasing a perfectly uniform intensity profile. This uniformity is crucial for precision tasks in material processing, laser cutting, and other applications where consistent energy distribution is essential.
With an outer diameter of 30 mm, the a|TopHat Tune Circle is designed to fit seamlessly into any standard holder, such as the a|VariMount, providing easy integration into existing set-ups. The systems plug-and-play design means it can be quickly connected to a focusing lens, requiring minimal setup time. This user-friendly approach not only enhances operational efficiency but also reduces downtime, making the a|TopHat Tune Circle an indispensable component in high-precision optical applications. Furthermore, its construction ensures long-term durability and reliable performance.
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